How Sublimation Printing Works

1. Digital Printing to Transfer Paper

   • Artwork is printed in mirror image onto special coated transfer paper using sublimation inks.

2. Heat Press Application

   • The paper is pressed onto a polyester jersey at 195–215 °C for 30–60 seconds. Under heat and pressure, the solid dye sublimates into gas and bonds at the fiber level.

3. Ink Infusion & Cooling

   • As it cools, the dye re-solidifies, creating a permanent, vibrant print that won’t crack, peel, or fade.

This process is the cornerstone of custom teamwear production—no extra screens, no heavy plastisol inks, just pure, breathable color.

Sublimation Printing in Sportswear

Sublimation printing sportswear has revolutionized how teams create custom sportswear and custom team uniforms. Unlike vinyl or screen printing, sublimation infuses dye directly into polyester fibers, delivering full-coverage, wash-proof graphics that stay vibrant season after season. At Realm Hawk, our sublimation printing services enable you to produce eye-catching custom soccer jerseys, custom rugby kits, and more—without compromising breathability or performance.

Key Benefits of Sublimation Printing for Custom Team Uniforms

• Durable, Long-Lasting Color
  Sublimated inks become part of the fabric, so your custom sportswear resists cracking and fading—even after hundreds of washes.

• Unlimited Design Freedom
  Achieve full-color gradients, photographic details, and all-over prints at no extra setup cost—ideal for small or complex runs.

• Lightweight & Breathable
  Prints add zero weight or stiffness, preserving moisture-wicking and quick-dry performance critical for peak athletic output.

• Cost-Effective for Small Runs
  No screens, no minimum colors—just pay for the ink and fabric you use. Perfect for limited-edition or one-off custom soccer jerseys and team warm-ups.

Best Fabrics for Sublimation Printing Sportswear

Sublimation only works on polyester or polyester blends. Common fabric choices include:

• Bird Eye Mesh & Micro Mesh Polyester (130–150 GSM): Ultra-breathable for soccer and basketball.

• Interlock Polyester (150–160 GSM): Smooth surface perfect for detailed logo work.

• Poly-Spandex Blends (160–180 GSM): Provides stretch zones in rugby and football kits.

Explore our full range of soccer fabrics, rugby materials, or hockey jersey fabrics to find the right performance blend for your team.

Design Best Practices for Your Teamwear

1. High-Contrast Elements
   Ensure logos, player numbers, and sponsor graphics stand out against the base color.

2. Vector Artwork
   Supply AI/EPS/PDF files at 300 DPI for crisp edges and smooth color transitions.

3. Extend Artwork Beyond Cut Lines
   Add a 3–5 mm bleed to prevent white seams after cutting.

4. Consistent Branding
   Use your team’s official Pantone codes or Realm Hawk color book for accurate reproduction.

Why Realm Hawk for Your Sublimation Sportswear

At Realm Hawk, we specialize in custom team uniforms that combine advanced sublimation printing sportswear technology with expert design support. Whether you need custom soccer jerseys with edge-to-edge graphics or custom rugby kits built for contact, our in-house team ensures every stitch and print meets your exact specifications.

Common Questions About Sublimation Printing

• Can I sublimate on dark fabrics?
  Sublimation requires a light base; for darker jerseys, we offer pre-dye options and specialty conversion techniques.

• How long will the print last?
  With proper care (cold wash, gentle cycle), prints remain vibrant for 2+ years of regular use.

• Is there a minimum order quantity?
  We support low MOQs and small runs, making custom teamwear accessible to clubs of all sizes.

Conclusion

Sublimation printing sportswear delivers unbeatable color quality, durability, and design flexibility for your custom team uniforms. Ready to see your vision come to life?

Contact Realm Hawk today for a free sublimation sample and expert quote.